Report Overview

The report provides key details at the top, including the style code and the order timeline. Additionally, it presents a comparison between the actual cost and the estimated cost:

• Estimated cost is calculated by multiplying the estimated production time for one piece by the machine cost and overhead costs.
• Actual cost is determined by multiplying the actual time spent by the employee rate and overhead costs.

Order Creation

• Displays the date and time when the order was created.
• Includes details about the required quantity for the order.

Batch Creation and Bundling

• Indicates when batches are created and bundled within the factory.
• Shows the percentage of the required quantity that has been batched.
• Displays the first date a batch was added to the order and the last date of batch creation.
• Calculates the cut quantity percentage (cut quantity ÷ required quantity).
  • Some factories cut more than the required amount to compensate for potential defects or missing pieces, which may result in the progress bar exceeding 100%.
• Provides details on:
  • Total cut quantity and number of batches created.
  • In-feeding pieces (pieces that have been cut but have not yet started any production process).
• Clicking this section reveals a breakdown of bundled quantity vs. required quantity for each color and size.

Production Start and Inline Status

• Tracks the start of production for the order.
• Displays a progress graph illustrating the order’s movement through different stages, sections, or production lines.
• Allows filtering by cutting orders for better tracking.
• Shows the percentage of batches that have entered inline production.
• Provides key production timestamps:
  • Start date: First instance of a piece beginning production.
  • End date: If the order is still in progress, this field displays "Ongoing". If completed, the timestamp of the last recorded process serves as the end date.
• Displays:
  • Number of pieces and batches in inline production.
  • Progress bar reflecting the percentage of completed processes out of the total mandatory production processes for all cut quantities.
• Clicking this section reveals:
  • Section Status Card, which illustrates the dependencies between production sections.
  • Detailed insights for each section, including:
    • Actual progress rate (number of completed processes ÷ mandatory processes per section for all cut pieces).
    • First recorded production timestamp and last recorded production timestamp.
    • Number of pieces in inline production.
    • Number of in-feeding pieces.
    • Number of completed pieces.
    • Status of each production section.
  • A progression card summarizing each stage, section, or production line, with an option to filter by cutting orders.
  • A table comparing inline quantities vs. bundled or required quantities for each size and color.

First Batch Production and Order Completion

• Marks the first batch produced within the order.
• Tracks the completion process of the order.
• Displays the percentage of completion.
• Includes a daily throughput graph to monitor productivity.
• Provides key timestamps:
  • First completed piece date.
  • End date: If the order is still in progress, this field displays "Ongoing". If completed, the timestamp of the last recorded process on the last piece serves as the end date.
• Displays:
  • Number of pieces and batches produced so far.
  • Progress bar reflecting the percentage of produced pieces out of the cut quantity.
• Clicking this section reveals:
  • Two cycle time comparison graphs:
    • Actual cycle time vs. Expected cycle time.
    • Expected cycle time is defined in the Production Order Planning page.
    • Actual cycle time represents the working time (within planned shifts) from the first recorded timestamp of the first piece until at least one piece is finished.
  • Expected vs. Actual throughput per hour:
    • Expected throughput: Defined in the Production Order Planning page (defaults to 0 if no plan exists).
    • Actual throughput: The average number of pieces completed per hour.
  • Throughput graph displaying the daily number of finished pieces.
  • Table comparing produced pieces vs. bundled or required quantities per size and color.

Inspection and Quality Information

• Tracks the start of batch inspections and provides detailed quality insights.
• Includes key quality metrics:
  • Inline quality.
  • Quality level.
  • First-grade pieces.
  • Defects and defect rate.
  • Repair rate.
  • Number of pieces currently in repair.
• Displays key timestamps:
  • First inspected batch date.
  • End date: If the order is still in progress, this field displays "Ongoing". If completed, the timestamp of the last recorded inspection serves as the end date.
• Provides:
  • Total number of pieces and batches inspected so far.
  • Number of pieces currently in repair.
  • Progress bar reflecting the percentage of inspected pieces out of the cut quantity.
• Clicking this section reveals:
  • Inline quality metric: Number of defect-free pieces ÷ total inspected quantity (assumed 100% if no inspections were conducted).
  • Quality level: Number of non-graded inspected pieces ÷ total inspected pieces (assumed 100% if no inspections were conducted).
  • First-grade pieces: Pieces that passed inspection without being graded.
  • Stopped pieces: Number of scrapped pieces that will not proceed further.
  • Defective pieces: Number of pieces flagged with defects.
  • Repair rate: Number of pieces sent back for repair.
  • Pieces in repair: Number of pieces currently undergoing repairs.
  • Table comparing inspected pieces vs. bundled, produced, or required quantities for each size and color.
  • Defects Pareto Chart, which highlights the most common defects within the order, with an option to filter by quality grades.
  • Daily inspection graph, showing the number of inspected pieces per day.

AQL Inspection

• Indicates when the order has undergone an AQL (Acceptance Quality Limit) inspection.